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Double gantries CNC flame and plasma cutting machine with HYPERTHEM Power source

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Double gantries CNC flame and plasma cutting machine with HYPERTHEM Power source

Double gantries CNC flame and plasma cutting machine

with HYPERTHEM Power source


A. Technical parameters of the basic configuration

for CNC flame and plasma cutting machine

1. The size of the machine(length x width) 7000mm×26000mm

2. The effective cutting width 6000mm

3. The effective cutting length 24000mm

4. Arc Automatic Height Adjust Device (Hypertherm, Sensor,THC) 1 set

5.Plasma power supply Hypertherm 1 set

6.Plasma torch 1 set

7.Plasma cutting thickness: Perforation thickness ≤50mm

Edge cutting thickness ≤80mm

8.CNC flame torch 1 set

9.Automatic ignition device 1 set

10. Perforation thickness ≤80mm

11.Control Switch: Schneider some

12. Cutting speed 0-4000mm/min

13.Empty way speed 0-10000mm/min

14. CNC system Hypertherm

15.Torch lifting height ≤170mm

16.Cutting surface roughness Ra≤12.5µm

17.Drive system AC double servo driven


B. List of key components for CNC flame and plasma cutting machine

No.

Name of key components

Model& specification

unit

quantity

1

Main body of cnc machine

QGII 7000x26000 JN Huafei CNC Machinery

set

1

2

Length way Level 7 precision rack

Jinan huafei cnc

m

56

3

Longitudinal linear guide (50kg)

Jinan huafei cnc

m

52

4

Beam straight dual shaft slideway

TaiWan LongFu

m

14

5

CNC system

Hypertherm

set

1

6

Planetary reducer


Japan xinbao

set

3

7

Full digital AC servo motor

Japan Panasonic

set

3

8

Longitudinal Cable Carrier

BNEE

Set

1

9

Horizontal Cable Carrier

BNEE

set

2

10

Solenoid Valve

Italy CEME

number

some

11

Sliding chair frame device

JN Huafei CNC

Set

1

12

Auto Ignition device

Haisi technology

Set

1

13

Plasma power supply

Hypertherm HPR400XD

Set

1

14

Plasma torch

Hypertherm

Set

1

15

Arc Automatic Height Adjust device

Hypertherm SENSOR THC

Set

1

16

Capacitive Automatic height adjust device

Chinese brand

Set

1

17

Water-proofed,dust-proofed switch and cocontactor

SHINAIDE

Set

Some

18

Flashback arrestor

Chinese brand

Set

some

19

CNC Flame Torch

Chinese brand

Set

1

20

Cutting tip

Chinese brand

set

1

21

Air pipe

Korean Yasung

Set

1

22

Pressure regulating valve pressure gauge

Chinese brand

Set

some

23

Electric box

JN Huafei Machinery

Set

1

24

Super stainless steel belt(No end)

Chinese Brand

Set

1

25

High intensity Shaft

HAERBIN Shaft

Set

Some

26

Programming and Fastcam

Australia Fastcam Professional

Set

1

A.Key components for CNC flame and plasms cutting machine

1. The beam is applied German Maisel Technology. It is box type steel structure, which annealing processed after being welded will eliminate stress and so that no deformation all the year round.

2. Cutting torch lifting frame is used in this machine.

3. machine driven system is equipped with precision antifriction bearing, precision gear and rack with process precision of level 7(national standard).

4. driven system is of japan sinbao Planetary reducer, its error between input and out put is only 16,which in Horizontal and vertical gear transmission structure add the autocompensation interstitial divice,so that the transmission structure can execute accurately the directives from numerical control system.

5. Active girders: longitudinal orbit using linear slide rail, so the two root rail walks steadily.

6. All equipment parts are treated by black, electroplating surfacely.

7. the whole machine is processed with abrasive blasting, face paint using orange line lacquer.color is natural blue or yellow.


B.details of the basic equipment for CNC flame and plasma cutting machine

1. drive part

Longitudinal driving device

For the higher requirement on the longitudinal work precision and positioning accuracy, our machines use bilateral precision gears, rack driving. between pinion and rack is spring pressure , which not only can reduce meshing error, but also improves the transmission steadiness. Machining precision and installation accuracy is necessary for the high working precision of the main machine. Equipped with high-precision epicyclic gearbox and ac servo system, under control of optical encoder,it is easy to control the working accuracy. inverter driving amplifier is used in machine speed control system, which not only guarantee the the machine with good transmission character, but also the positioning accuracy in the whole speed adjustable range.


Driver motor



Both the two ends of the main frame are equipped with the horizontal guide wheel, rack direction is stable guide wheel, the reverse side is eccentric guide wheel. the eccentric wheel can adjust the straightness between the end frame bottom and guide rail, therefore, gantry mounting can remain stable linear guide in motion.


Horizontal drive device:

The working precision and positioning accuracy required of horizontal drive device is as same as that of the longitudinal drive. Horizontal drive guide is straight line guide and using the same drive control way with that of longitudinal drive, that is high-precision gear, rack driving equipped with high precision planet gear box and ac servo system, plus the optical encoder for the control of speed and positioning, under the control of the numerical control system, it is easy to control the machine working precision. Inverter driving amplifier is used in machine speed control system, which not only guarantee the machine with good transmission character, but also the positioning accuracy in the whole speed adjustable range.


2. Servo control system:

Servo name: panasonic digital ac servo drive system;

Drive motor

Motor type: panasonic A4 digital ac servo motor

Motor features:

Adopts the encoder with full digital, free of maintenance, accurate location to detect the error in machine operation , and feedback the error between the main and associated frame to computer to correct in time. Thus to ensure the quite running property.

Specialized control box:

All the signals line adopts KVVRP shielding WEIPU connectors, cable and power wires are collocated according to the standard 1.4 times 1.3 , to ensure stable wires running without interference.

3. transmission parts

Vertical and horizontal transmission adopts rack and pinion meshing, equipped with speed reducer imported from Germany, has the features of low back gap, high output torque ,low noise and long service life etc, so as to achieve the high positioning precision.





Reducer of CNC flame and plasma cutting machine

Gear types: precision planetary gear reducer PLE80-40, PLE60-40
Reduction ratio: 40:1
Features: high precision, rigidity, transmission torque, high efficiency, inertia,
little Temperature rise, maintenance-free.

Horizontal rails
Taiwan imported precision linear guide drive, a pair of upper and lower;
Features: high precision, ultra-quiet, maintenance-free, long life, since the dust and so on.

4. Longitudinal rails and rack:
Produced by linear guide rail, the top and side rails have been grinding precision machinery, precision equipment in the outer side rail rack. Vertical rack system with a pitch rack, since each turn of the CP gear go the distance is an integer, so the machine can significantly reduce the accumulation of errors, especially a long track machine, the advantage is more prominent. For the installation of rail clearance rack and pinion accuracy and error elimination, primarily by the single precision guide rail to the decision. Guide my company can guarantee that all precision flatness are 0.02mm, length of installation of the rail access, we use the two ends of wire fixed to the rails, by adjusting the floor level of rail left or right, when the lead adjustments to the installation of rail within the accuracy requirements, the use of compression plate rail. Rail connection between the use of tension rods, so as to ensure co-ordination between rail and rail.


6. Height adjusting system

During cutting process, the height of torch adjusts automatically in accordance with the position of steel plate. The crux of ensuring cutting quality is to keep fixed distance between torch and workpiece. Therefore, different cutting patterns adopt different height adjusting system to meet different cutting industry. The categories of height adjusting system:

Arc height self-adjusting system

Based on plasma output voltage, the system adjusts the height of torch automatically. Therefore, Arc height self-adjusting system only applies to plasma cutting machine.

Procedure: There is voltage between steel plate and plasma electrode. After gathering voltage signal, diposed by distribution module to support arc height self-adjusting system, comparing with setting voltage, the system gives electrical machine a rising or falling signal. When the setting voltage is same with gathering voltage, electronic machine stops working. In this way height self-adjusting system of plasma torch works.

Application: plasma cutting torch. The automatic maintanance of distance between plasma torch and steel plate is used to set height for the purpose of improving cutting quality. At the same time, before arc system runs, lifting plasma torch to a certain height to prevent the returning dregs blocking cutting torch.


7.Gas system

Gas system control panel of double sides cnc cutting machine includes cnc, gas and servo systems. Main parts of control systems are produced by abroad famous manufacturers. Systems adopt module structure, concise, resonable and standard wire arrangement which are easy to repair. Due to application of large scale integrated circuit, systems possess many advantages: small size stable performance etc. Malfunction history record, failure warning and autodiagnosis ensure safety of both staff and equipment.


1. Control system


1. American Hypertherm company Mocro EDGE

2. Industrial protection grade and technical keyword design, little disturbance for RF/EM

3. 48 parameterized graphics libraries, producing many components of different shapes and dimensions.

4. WINDOWS XP operating system, operating based on instructions of the menu

5. Chinese image operating demonstration

6. System accepts standard ESI and ESSI codes

7. Demostrating cutting track synchronously

8. Any cutting track can be returned during processing

9.Automatic plate rectification


10. Automatic Perforation

11. Automatic torch lifting

12. Power-off protection

13. Returning to any cutting point

14. Adjusting cutting speed at any time

15. Scaling, image rotating and repeating of parts processing program

16. Couting service time and Perforation number of quick-wear parts automatically

17.Input mode: manual data input, disk input

18. Dignosing and checking preparing condition and program integrality

19.Perfect control connector and operate interface of plasma and flame cutting machine

20. Two RS-232C interface

21. Preposed USB interface

22.Built-in netwok card

HYPERTHEM Power source HPR400



9. FastCAM software

Drafting system

Compatibility of drafting software

specific functions for DXF file

CAD elimination

CAD condensation

CAD extraction

CAD scatter and sort

Bridge function

Continuous bridge, disconnect bridge, intermittent bridge

Cutting path

automatically or manually set cutting direction

Setting cutting beginning, the destination and cutting order

Setting lead-in and outgoing line

Using CAD middle-level function to set and conduct cutting,mark, perforate etc.

Nesting system

Nesting hudreds of parts on many plates continuously and automatically

During nesting optimization process, appointing and modifying, selecting parts, and making any translation, rotation, matrix, etc.

Checking system

Simulative checking and modification on NC cutting files directly

Calculating the cost of materials and processing cost

Supporting multiple controller NC code and providing mutual conversion of different codes

Providing many languages supported by Windows platform

Printing:

Blowdown graphics and names, list of blowdown parts

Steel plate size, cutting speed, cutting time, plank utilization rate.

Programming parameters and cnc code.


The third section: working environment

-supply voltage 220/380V±10%    -supply frequency       50Hz±1%

-Input power    5000W       -ambient temperature      0-50℃

-Relative humidity 95%(non-frozen)   

The fourth section: Mechanical Accuracy

(subject to underline details)

1. machine precision:

a. Longitudinal effective stroke >nominal size 20mm

b.Transverse effective stroke > nominal size 10mm

c. Linear positioning accuracy  ±0.1mm/10m   

d. Linear repeat precision  ±0.4mm/10m

e.Torch stroke   ≤170mm     

f.Cutting speed   ±5% of setting speed

g. Automatic lifting precision ±0.5mm


2.Comprehensive machine precision:

a.Length error(four sides)    0.3mm

b.Diagonal deviation       0.3mm

c. Back to the origin of the deviation 0.2mm

d.Diagonal straightness accuracy   0.3mm   

e.Intersection deviation     0.3mm (1000×1000mm Comprehensive graphics detection)

f. Linear deviations     0.2mm GB deviation ≤±0.3mm

g.Entire positioning precision   0.1mm


1. Installation

Free site installation and commissioning for foreign customers, if required. Relevant costs, including round ticket and accommodation cost, are on foreign customers.

2. Personnel Training

Free training of operation and maintenance by professional engineers, which lasts about 1 week.

3. After-sale Service

Warranty period is one year. During the warranty period, we provide the maintenance service free of charge. (Except the man-made major damage and irresistible natural factors)


Contact Yang

Email: sales@goodcncmachines.com
Skype: yhm.best
Whatsapp: 008613853113819
We chat: HM_YANG75
QQ: 188700587

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