Large Capacity Anodizing Production Line For Aluminum Extrusion Profiles 700T/MONTH Capacity

700T/MONTH hight quality anodizing aluminum extrusion profile produciton line

一. Production Description:

1.Modern anodizing production lines typically use highly automated material handling systems that can automatically move aluminum products between different processing stages, improving production efficiency and consistency.

2.The production line is equipped with advanced monitoring systems that monitor key parameters such as temperature, pH value, and current density in real-time to ensure the stability of the anodizing process and product quality.

3.The anodizing production line needs to comply with environmental regulations and is usually equipped with a wastewater treatment system to remove harmful substances from the electrolyte and ensure emissions meet standards.

二. Design Condition

三, Process Tank

四, Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 2 jig(rack)/tank x 3tanks = 6jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 28min
   (4) Unprocess time: 10min
   (5) Total time 30+8=38min

(6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6.Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 38min ,where total jig(rack)/year:​

( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)

2) Design 57.1m²^/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year : 5684jig(rack)x 57.1m² /jig =324556m²

2. Anodizing treatment weight:
Monthly output : 324556m²÷400m²/T*0.9=730T≧700T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =1 unit

六. Process Chat

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology  has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

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